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XT660Z T�n�r� Tech Section Tyres, Mods, Luggage & Long distance preparation

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  # 1  
Old 04-01-11, 10:29
redbikejohn redbikejohn is offline
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Bar vibes with new Barkbusters

i fitted some barkbusters yesterday (xmas pressie) and on the drive into work. Even though they have their own 'end weight' supplied with the kit, this morning i could imediately feel there is an increase in the bar vibes.
It's not so bad around town but doing 75 odd on the M40 it's quite bad.

So 'barsnake' - i can get one but they are about �30 or so i have been told. i take it they work? also read on the net that lead shot can be used or even silicon on it's own. What have you tried and what works?
  # 2  
Old 04-01-11, 10:36
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They do work, as well as my bar inner weights that I run all the time to reduce my bar vibration.

http://www.xt660.com/showthread.php?t=12164

One other thing I did was to place plastic washers between the bar mounts & the top triple clamp, this helps reduce the vibration being passed to the bar mounts & bars. I also run one wrap of cloth tape rapped around the bars between the bars & bar mounts, this separation reduces the vibration to the bars, I have never had the bars move in the mounts at all with the cloth tape, if you use insulation tape it will move.

My XT's bars are so smooth with all these mods.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 04-01-11 at 10:46.
  # 3  
Old 04-01-11, 10:57
redbikejohn redbikejohn is offline
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just had a look at your mod , nice one - but... does the rubber alone keep the weight tight enough? i want mine to be tight enough to withstand a knock if i drop it offroad.
  # 4  
Old 04-01-11, 11:04
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Quote:
Originally Posted by redbikejohn View Post
just had a look at your mod , nice one - but... does the rubber alone keep the weight tight enough? i want mine to be tight enough to withstand a knock if i drop it offroad.
The rubber mod was using heavier bar weights, the rubber fuel hose is used to keep the weights separated from the bars. This mod is most probably not suited for a big knock or off road.

May be add longer bolts to the existing bar weights & fit inner weights as well, this is the set up I run right now.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 5  
Old 04-01-11, 11:13
redbikejohn redbikejohn is offline
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I'll give it a go before forking out cash - now what can i cut up at work to make a weight

thanks
  # 6  
Old 04-01-11, 11:16
redbikejohn redbikejohn is offline
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any idea what's the inner bar dia (metric) on the standard tenere? i can scout around work for a likely 'donation' to the cause.
  # 7  
Old 04-01-11, 11:21
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Should be 14mm.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 8  
Old 04-01-11, 17:35
enduro374 enduro374 is offline
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S'funny - I've the BB hand guards and haven't really noticed the vibes.. Mind you I only rode a few miles with the standard set up and was running in at that..
  # 9  
Old 04-01-11, 17:50
redbikejohn redbikejohn is offline
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Just checked the bars. They start out at 14mm where the weight goes in but then drops down to 12mm so will have to search for something else tomorrow.
  # 10  
Old 04-01-11, 21:25
redbikejohn redbikejohn is offline
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well i've made up a little something. as the bar went down to 12mm so soon after the 14mm plug i took a 12mm mild steel bar and filed down one end. I then cut a thread so that it could screw into the barkbuster endcap plug.
i weighed the two together and it only come out at 290 grams while the OE weight is around 490 grams (nearly half a kilo!!) - no wonder the xt's are so heavy.
anyway i've only done one side to see if it works or not - plus the garage was getting cold!
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