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You are getting into areas that are beyond my ability to describe (such as the lay shaft) and I do not want to waste your time doing unnecessary checks - if your gears are not meshing/unmeshing cleanly then it needs a competent mechanic to investigate.
If you join the XT Supporters you will be able to Ask Kev who is the mechanical guru on the forum and he will guide you through the steps necessary to diagnose/correct the problem.
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