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Old 29-09-07, 11:06
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Kev Kev is offline
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Join Date: May 2006
Location: Brisbane, Australia
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Xt660z

XTZ mod section


BUY YOUR MODS FROM OUR ONLINE SHOP
http://www.xt660.com/site/node/129


Engine Mods

What HP do we get from the DNA filters
http://www.xt660.com/showthread.php?p=118359&posted=1#post118359

What stage DNA filter is what: http://www.xt660.com/showthread.php?t=22985

1/DNA stage 2 filter & top cover mod.

http://www.xt660.com/showpost.php?p=89929&postcount=21
http://www.xt660.com/showthread.php?t=9636
http://www.xt660.com/showthread.php?...ed=1#post98634

2/ DNA stage 3 filter
http://www.xt660.com/site/node/324

3/Air box drain pipe mod.
http://www.xt660.com/showpost.php?p=97949&postcount=47
http://www.xt660.com/showpost.php?p=98276&postcount=58

4/AIS Mod
http://www.xt660.com/showthread.php?...d=1#post101266

5/Protect the DNA stage 3 filter form your boots.
http://www.xt660.com/showthread.php?t=13512

6/ A Cheap PRE-FILTER mod for your Tenere
http://www.xt660.com/showthread.php?t=13520

7/ Piper Cross filter
http://www.demonbikes.com/more/on/details/10299

Fuel Mods

Kev's Fuel mod can be bought from this link. http://www.xt660.com/site/node/136

1/ Quick full tank mod.
http://www.xt660.com/showthread.php?t=9051

2/ Different fuel mods
http://www.xt660.com/showpost.php?p=121245&postcount=9
http://www.xt660.com/site/node/53

3/ fitting a power Commander.
http://www.xt660.com/showthread.php?t=13756

4/ Clean fuel, inline filter
http://www.xt660.com/showthread.php?t=13003

5/ Yamaha Diag tool
http://www.xt660.com/showpost.php?p=206754&postcount=14
Exhaust Mods

1/Exhausts
http://www.xt660.com/showpost.php?p=61950&postcount=6
http://www.xt660.com/showpost.php?p=62752&postcount=1
http://www.xt660.com/showpost.php?p=67946&postcount=1
http://www.xt660.com/showpost.php?p=63131&postcount=1
http://www.xt660.com/showthread.php?t=10953

2/ De-cating your standard exhaust
http://www.xt660.com/showthread.php?t=13652

Suspension Mods

1/ Correcting the speedo after changing sprockets.
http://www.xt660.com/showthread.php?t=3266
http://www.xt660.com/showpost.php?p=77956&postcount=23
http://www.speedohealer.com/your_pic...4/tutorial.htm


2/ Brakeline kit xtz tenere 08
http://www.xt660.com/showthread.php?t=7666

3/ Chain Pre-oiler
http://www.xt660.com/showthread.php?t=9053

4/ Lowering the Z
http://www.xt660.com/showpost.php?p=132647&postcount=3
http://www.xt660.com/showthread.php?t=7371

5/ Free play in sprocket holder mod.
http://www.xt660.com/showpost.php?p=99604&postcount=9

6/ Suspension upgrade.
http://www.xt660.com/showthread.php?t=11030
http://www.xt660.com/showthread.php?t=12517

7/ Cheap Cush Drive Mod
http://www.xt660.com/showpost.php?p=99604&postcount=9
http://www.xt660.com/showthread.php?t=21410
http://www.wemoto.com/bikes/Yamaha/X..._Rubber_-_Set/

8/ 140 rear tyre.
http://www.xt660.com/showpost.php?p=126931&postcount=7

9/ Wheel bearing sizes.
http://www.xt660.com/showpost.php?p=84189&postcount=12
http://www.xt660.com/showpost.php?p=153838&postcount=5

10/ Steering dampener
http://www.xt660.com/showthread.php?...d=1#post149984

11/ Chain Guide Mod
http://www.xt660.com/showthread.php?t=17951

12/ Yz450 front forks
http://www.xt660.com/showthread.php?...d=1#post181773

Body Mods

1/ New seat for XTZ
http://www.xt660.com/showpost.php?p=62227&postcount=1

2/SW-Motech gear.

http://www.xt660.com/showpost.php?p=70384&postcount=3
http://www.xt660.com/showpost.php?p=70385&postcount=1

4/ Short front fender.
http://www.xt660.com/showpost.php?p=67741&postcount=3
http://www.xt660.com/showthread.php?p=107303#post107303

5/Chopping the tail...
http://www.xt660.com/showthread.php?t=7558
http://www.xt660.com/showpost.php?p=...&postcount=640

6/Racks for the Z
http://www.xt660.com/showthread.php?t=7380
http://www.xt660.com/showthread.php?t=12440

7/Turbulance Stopper.
http://www.xt660.com/showthread.php?t=9180
http://www.xt660.com/showthread.php?t=13650

8/ New fance levers.
http://www.xt660.com/showthread.php?t=9943

9/ Bar risers.
http://www.xt660.com/showthread.php?t=10699

10/ Fitting engine protection bars.
http://www.xt660.com/showthread.php?t=10902

11/ Tenere Storage Mod
http://www.xt660.com/showthread.php?...d=1#post115392

12 ARD cases.
http://www.xt660.com/showthread.php?t=12787

13/ Fitting Pannier Rails & Panniers
http://www.xt660.com/showthread.php?t=14319

Brake mods.


1/ Rear brake lever mod
http://www.xt660.com/showthread.php?t=10470

2/ Rear pad thickness
http://www.xt660.com/showpost.php?p=125789&postcount=4

Electrical

1/GSP Power supply.
http://www.xt660.com/showthread.php?t=7624

2/ Dash lights to bright.
http://www.xt660.com/showpost.php?p=60013&postcount=4

3/ Extra Lights / Axillary lights
http://www.xt660.com/showthread.php?t=10995

8/ XTZ setting speedo from KMS to MPH
http://www.xt660.com/showpost.php?p=59079&postcount=6

9/Fitting A Speedo Healer
http://www.xt660.com/showthread.php?...ghlight=Healer

10/ Extra fuse box
http://www.xt660.com/showpost.php?p=109058&postcount=1

11/ HID Lights
http://www.xt660.com/showthread.php?t=12605

12/ Turn signal LED conversion
http://www.xt660.com/showthread.php?t=13944

13/ Upgrade your battery to a Lithium iron battery.
http://www.xt660.com/showpost.php?p=167520&postcount=8

XTZ service related

1/ Service + setting tappets.
http://www.xt660.com/showthread.php?t=17573

XT1200Z Super Tenere

1/Adjusting the CO
http://www.youtube.com/watch?v=ZwTfu...eature=channel

2/ Fitting side boxes
http://www.xt660.com/showpost.php?p=132339&postcount=27

Known Faults & fixes for XT660Z

1/ Injector loom shorting out on frame.
http://www.xt660.com/showthread.php?p=136754&posted=1#post136754

2/ Hole in Radiator.
http://www.xt660.com/showpost.php?p=141475&postcount=1

3/ Drive nut comes loose
http://www.xt660.com/showthread.php?t=23951



XT660Z After Market Suppliers
Off the Road http://www.off-the-road.de/xt660_tenere_ersatzteile_parts.html?&L=1

Touratech http://www.touratech.com/shops/008/index.php?cPath=8_72&osCsid=92ab690d6a462e0ccb140d 366068de22

Metal Mule http://www.metalmule.com/yamaha/xt-660-z-tenere/

Adventure Spec (our newest sponsors) http://www.adventure-spec.com/

http://www.ruggedroads.com/shop/page/1?shop_param

http://www.kedo.com/


A lot of the links & mods are discussed in the ASK KEV section, if the link does not work it may be because you are not a paid up supporter & will not have access to those links.
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Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 30-08-15 at 06:14. Reason: Moving things