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Old 31-03-15, 11:18
k1322 k1322 is offline
SemiPro XT-Moto
 
Join Date: Nov 2012
Location: Sweden
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Quote:
Originally Posted by InkaJoe View Post
My 2004 XTR suffered from something similar, for quite a while.
There where no problems when i travelled, but using it mainly in Lima City traffic, i died on me.
Well, 1rst thought was on the battery so i bought a new one.
For about 2 weeks everything went well, `til it died again in mid trafic.
OK, can`t be the battery, so i checked the rectifier, ending up changing it. (fortunately i have a ton of spares for the bike)

Recharged the (new) battery again and off we went. Nevertheless, i had to charge the battery every once in a while (2 weeks) and i thought the problem may just be to be stucked in traffic while the engine revs at idle and head-, breaklights where on.

Finaly i checked the generator resistance.
Voil�! Coil resistance supposed to be anywhere arround 2.2 - 3.3 ohms at 20C. It turned out to sit between 8 - 10 ohms, depending on which coil i checked.

So finaly i ripped the generator from my spare engine, checked (~3 ohms) and replaced the faulty one.
RESULT!
It never came into my mind, that the generator might be faulty, neither ever heard of a similar problem.

I even tried the "old" battery and it works just fine again.

Indicators or differences between faulty and good generator that i realized, are:
*coil resistance (should be ~2.2 - 3.3 ohm)
*yellowish headlight (now bright again)
*engine has to crank a couple of times before it starts (now starts again on first turn)
*low battery capacity (after 2 - 3 failed start attempts the battery is down)
*engine performs "funny"

Hope this may be helpfull to anybody in a similar situation.
Had to buy a new multi tester to realize the tiny difference in coil resistance.
Thanks for the input.
Did the charging volt from the rectifier deliver according to specification?
In the troubleshooting Yamaha states that if charging voltage is 14,0V @ 5000 RPM, its all good. Mine was more or less the same from 2500-5000 RPM, but don�t remember the value when idle. Will check the stator coil resistance anyway. Note that my battery did not drain during running the bike, it was drained when stored and probably forgot to flip the switch that cuts the positive pole for all connected electronics (GPS cradle, 2x USB-chargers, battery charge indicator + fast connector for charger, headed grips etc).

Yamaha troubleshooting: