Thread: Air Box
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Old 26-01-12, 13:25
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Kev Kev is offline
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Join Date: May 2006
Location: Brisbane, Australia
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Every mod I have done on this forum has been dyno proven with before & after runs no placebo guessing here, one can gain up to 8 extra HP from air box mods proven fact. Modifying is a personal thing so I am not going to try & convince you to do anything, all I have done on the forum & many others is provide the facts.

Your bike will run fine with the K&N filter with the extra holes drilled, if you want the full effects of the extra air intake you need to fit a fueling mod, more air more fuel more HP & Torque, we have had thousands of XT660 forum members running the same setup as your bike with no problem over the past 5 years. We have guys running stage 2 filters with no fuel mods & have never seen any engine damage in the long term. But I do recommend fitting a fuel mod when opening up the air box.

If you want a completely standard bike buy some rubber grommets from your local hardware & plug the holes up, remove the K&N filter & buy a paper Yamaha standard filter, it is a major job to swap over a air box about 2.5 hours worth of work.

Have a read here to see proven Dyno HP gains.

http://www.youtube.com/embed/Te0V71sGoxA
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
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My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 26-01-12 at 13:40.