Nice job, Toast.

I bought two 35W kits from HID50, but bottled out of hacking at the main beam bulb holder so at present only have HID on dip beam.

Have you tried switching from dip to main (or vice versa) while actually riding yet? If so, how is the delay while the HID comes up to full brightness? I had visions of two seconds of dark/terror when switching from one to the other, so was thinking about rewiring so that dip stays on when main is lit (ie dip is on at all times).