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Jules 06-04-10 11:10

Quote:

Originally Posted by JMo (Post 89954)
I did this originally (Cut the stock ones) and it worked very well, but these ASV puppies really do feel special x

You wouldn't happen to have a picture of this would you?

Planing to do the same and would like some idea of what the ideal length would be


Jules

Jules 06-04-10 12:36

I'm not know for my patience :laughing7:

I removed the clutch lever, measured its approximate size and started cutting, I also shaped the face of the lever to provide some more finger grip.
20 minutes later and I'm a happy clam! after some technical terrain this weekend I realized this was a MUST do mod for my Ten. Can't wait to go and play/test out my new mod

I know the bike is dirty but its been raining all day so no chance for a wash yet.
The bit that didn't make it ;-)
http://home.telkomsa.net/edgepc/tenere/clutch1.JPG

Fitted
http://home.telkomsa.net/edgepc/tenere/clutch2.JPG
http://home.telkomsa.net/edgepc/tenere/clutch3.JPG
http://home.telkomsa.net/edgepc/tenere/clutch5.JPG

Perfect size
http://home.telkomsa.net/edgepc/tenere/clutch4.JPG

Jules

uncle ricky 06-04-10 13:40

Quote:

Originally Posted by Jules (Post 125307)
I'm not know for my patience :laughing7:

I removed the clutch lever, measured its approximate size and started cutting, I also shaped the face of the lever to provide some more finger grip.
20 minutes later and I'm a happy clam! after some technical terrain this weekend I realized this was a MUST do mod for my Ten. Can't wait to go and play/test out my new mod

I know the bike is dirty but its been raining all day so no chance for a wash yet.
The bit that didn't make it ;-)
http://home.telkomsa.net/edgepc/tenere/clutch1.JPG

Fitted
http://home.telkomsa.net/edgepc/tenere/clutch2.JPG
http://home.telkomsa.net/edgepc/tenere/clutch3.JPG
http://home.telkomsa.net/edgepc/tenere/clutch5.JPG

Perfect size
http://home.telkomsa.net/edgepc/tenere/clutch4.JPG

Jules

The reason the levers have a ball shape at the end is to stop the lever sticking/stabbing you when you fall off.
If you wanted to enter any rallies with it like that then you would fail scruttinering. :newspaper: But if you don't ride competitions it does not matter just make sure your hand guards don't move around :tearyeyed:

Brewers Whoop 06-04-10 18:24

Quote:

Originally Posted by JMo (Post 123867)
Hi Andy - I don't have these levers anymore - I sold them to someone on here (might have been GLUGo, it was a while ago now)...

Nope, twas me. Not been on here for a few days, so have only just seen this.

Andy - the brake lever I bought from JMo is definitely a BLR41. I've just been out to shed and checked. The R must have a different perch?

Uncle Ricky's warning about the extra effort required to operate a shorter clutch lever is worth heeding, IMO. The ASV levers are a lovely bit of kit, look great, and are excellent for on-road use. Offroad, I find that two fingered clutch feathering soon brings on the dreaded arm pump. For any serious offroading, I'm going to put the OE lever back on. Those with less weedy forearms than me may not find this to be a problem, of course!

JMo 06-04-10 21:52

As Uncle Ricky says, the ball end is generally to stop the lever stabbing you/someone else, although it can also help stop your finger/s slipping off in really sh!tty conditions too... obviously not that many people will be entering competitions with their Teneres (although the big-bike class in clubman rally events would be fun), and as has been pointed out, with wraparound hand-guards, it shouldn't really be a problem - but rules is rules...

Anyway, for anyone else interested and more patient, here are my original cut down levers, and the ASV versions, for an idea of length...

http://i492.photobucket.com/albums/r...x/DSC09263.jpg

http://i492.photobucket.com/albums/r...x/DSC00358.jpg

J xx

ps. if anyone is having to use the clutch a lot off-road, I'd suggest lowering the gearing slightly - I never found the clutch action particularly heavy, even with the shorter lever...

agricon 08-04-10 07:11

This is what levers can do! - Beware if squeamish!!!
 
http://www.spokemagazine.com/2010/04...ake/#more-4884

agricon 08-04-10 07:48

Quote:

Originally Posted by agricon (Post 123862)
Hi JMo
I recently bought one of these to fit to my XTR. I ordered a BRC541S to fit an 06-08 FZ1 but the mounting is different. It is stamped underneath with the number BLR41.
Can you tell me if there is a number stamped on the underside of the aluminium piece the mounts to the brake master cylinder on yours and if so what is that number?
Many thanks
Andy
http://i763.photobucket.com/albums/x...N0661Small.jpg
http://i763.photobucket.com/albums/x...N0657Small.jpg

I finally decided to have a go at fitting the lever I bought. After about an hour I had it fitted and working really well. I had to file down the thickness by a couple of mm as it was too fat to fit in the handlebar mount. Overall I am very happy with the lever, it's so much easier to use the standard lever.

stuxtttr 20-04-10 18:20

Quote:

Originally Posted by agricon (Post 125434)


By the looks of things that lever has the proper end on - I guess with enough force anything can enter the skin:030:

I have been looking at sunline levers but not sure if anyone has managed to fit these yet http://www.lgracing.co.uk/productdet...productid=3304

they are only $17 in the states and seem to come in various colour combo's

not quite as nice as the other ones but functional and a lot cheaper

dave530 26-01-12 18:56

Quote:

Originally Posted by JMo (Post 89936)
Bike Candy, Trinketry, Farkles, call them what you will...

Having spent far too much time on ADV rider while I've been here, I thought it might be an idea to start a thread to show our favorite bits of bike candy and/or utter waste of money...

OK, so I really just wanted an excuse to show off my latest modification (now my big trip is essentially over, I thought I'd treat the Tenere to some trinketry) - but it is also tenuously helpful for anyone looking to fit replacement levers on the Tenere:

These are the C5 Sport (streetbike) levers, rather than the off-road specific ones... the brake lever is the FZ1/FZ6 04-08 version, and directly fits the Tenere master cylinder. ASV pn. BRC541 (-S if you want the shorty version like this)

http://i492.photobucket.com/albums/r...x/DSC00358.jpg


The clutch lever is the same as the Suzuki GSXR 600/750 from 97-05 (also the V-Strom DL650 04-07 or the SV650 99-06) and fits the stock Tenere perch - yea! ASV pn. CRC530 (-S if you want the shorty version like this)

http://i492.photobucket.com/albums/r...x/DSC00359.jpg


They are meant to be unbreakable (this version has a 5-year guarantee) and certainly bend in a crash, although not as far round as their off-road specific F3 levers...

http://i492.photobucket.com/albums/r...x/DSC00360.jpg


They also come in a right fancy box... mmmmmmmm!

http://i492.photobucket.com/albums/r...x/DSC00357.jpg

Like I say, a totally expensive and unnecessary (perhaps?) addition, but make the bike feel like a million dollars!

xxx

Hi, ordered a asv brake lever for my 2011 tenere 660, part no asv brc541sk, but the asv lever thats been delivered is about 5mm to thick to fit on to the existing perch?? i,ve also orderd the crc530s for the clutch lever, not yet arrived, i hope the asv clutch levers not going to be the same, any one got any ideas why it doesnt fit on to my perch?

JMo 26-01-12 19:22

Quote:

Originally Posted by dave530 (Post 167415)
Hi, ordered a asv brake lever for my 2011 tenere 660, part no asv brc541sk, but the asv lever thats been delivered is about 5mm to thick to fit on to the existing perch?? i,ve also orderd the crc530s for the clutch lever, not yet arrived, i hope the asv clutch levers not going to be the same, any one got any ideas why it doesnt fit on to my perch?

Hi Dave - unless Yamaha have changed the front master cylinder on the later versions of the Tenere, then the BRC541 should fit straight on...

I'm sorry I don't have these levers any more so I can't take a photo to show you what they should look like, but it is possible that ASV have put the wrong lever in the box (it has been known!)- 5mm is way out. An easy way to tell is that basically the pivot area should be the same shape as your stock lever.

I would check that the Tenere master cylinders are still the same across all years (someone on here should be able to confirm) first, then perhaps take a photo of the pivot area on the one you have, and ask ASV to confirm they have sent the correct lever?

I'm sure you'll get it sorted, and they are worth it believe me x

Jenny xx

dave530 26-01-12 21:29

The asv lever i,ve been sent has the right part no on the box, underneath the actual lever its got BR10 F ? stamped on it, my guess is def wrong lever in the right box, the yam bush for the bolt to pass through on the lever is the correct thickness for the perch but the lever is 5mm to thick. it always happens to me! i,ll get hold of the dealer and get it sorted. its a honda cbr asv brake lever in a yamaha fjr box.

flatboarder 06-02-12 18:47

Quote:

Originally Posted by dave530 (Post 167425)
The asv lever i,ve been sent has the right part no on the box, underneath the actual lever its got BR10 F ? stamped on it, my guess is def wrong lever in the right box, the yam bush for the bolt to pass through on the lever is the correct thickness for the perch but the lever is 5mm to thick. it always happens to me! i,ll get hold of the dealer and get it sorted. its a honda cbr asv brake lever in a yamaha fjr box.

When I purchased ASV levers for my WR250R via a nice shop in the USA, I had to fix the brake lever before I could use it. Well, it did fit, but there was no brake light actuation, due to the fact the pivot design was totally different. I used liquid metal to create the shape I needed to get brake light operational. No idea why this expensive type of lever would be provided for a dual sport bike which is definitely equipped with a brake light.
Regards, Phil

JMo 06-02-12 19:05

Quote:

Originally Posted by flatboarder (Post 167881)
When I purchased ASV levers for my WR250R via a nice shop in the USA, I had to fix the brake lever before I could use it. Well, it did fit, but there was no brake light actuation, due to the fact the pivot design was totally different. I used liquid metal to create the shape I needed to get brake light operational. No idea why this expensive type of lever would be provided for a dual sport bike which is definitely equipped with a brake light.
Regards, Phil

Hi Phil - that's interesting that they didn't include it, particularly if it was specific for the bike?

Of course some levers will [physically] fit a range of perches, and certainly one of the ones I had (can't remember if it was brake or clutch) came with a collection of collars for the pivot bolt (as it fitted both a Honda and Yamaha as I recall, just the diameter of the bolt was different), plus a couple of different shaped tabs that screwed on with grub-screws to activate the micro switch... seems they haven't considered that for the WRR version?

Glad you were able to sort it, but like you say, it is something ASV should address if the current product doesn't have the correct profile for the application...

Jx

Rybenuk 06-02-12 20:27

Quote:

Originally Posted by JMo (Post 125340)

i know this horribly off topic JMo, but where did you get the foams and is it a specific type for the Tenere? Always fancied them for `blinging` up my bars, without resorting to pink :)

And how easy/hard were they to install?

And stupid question but how do they fair in wet weather(prone to that up in Scotland :))

Ryben

Pleiades 06-02-12 21:03

Quote:

Originally Posted by Rybenuk (Post 167893)
And stupid question but how do they fair in wet weather(prone to that up in Scotland :))

I remember foam grips - they were de rigueur in the 80s, I had them on my 350LC, nice blue ones. Soaked up water like a sponge, made your gloves soggy and took days to dry out!! Mind you they might be more high-tech these days??

JMo 06-02-12 21:07

Quote:

Originally Posted by Rybenuk (Post 167893)
i know this horribly off topic JMo, but where did you get the foams and is it a specific type for the Tenere? Always fancied them for `blinging` up my bars, without resorting to pink :)

And how easy/hard were they to install?

And stupid question but how do they fair in wet weather(prone to that up in Scotland :))

Ryben

Hee hee - I can't recall exactly where I got the grips, but they were a job lot at a shop or show or something. You might try Busters or one of the online/ebay type sellers?

They are very easy to install - basically once the old grips are off, you just smear some grip glue (I like the evo-stick kind that you use for MX grips) inside, and slide them on - you do really need the glue with grips like these.

As for wet weather - yes, they do soak it up like a sponge - but conversely, they also dry out pretty quick too, like a sponge. The good thing is they do still offer grip when wet, but this is another reason why you need to glue them on.

I really like them, and use them on all my race bikes - they do feel fat in the hand at first, but they make a huge difference over a long distance and with vibrations...

Go for it!

Jx

feck 06-02-12 21:26

i wonder if i could make these fit....

http://www.ebay.co.uk/itm/2507888515...84.m1423.l2649

hmmmmm.

flatboarder 07-02-12 08:45

Quote:

Originally Posted by Rybenuk (Post 167893)
i know this horribly off topic JMo, but where did you get the foams and is it a specific type for the Tenere? Always fancied them for `blinging` up my bars, without resorting to pink :)

And how easy/hard were they to install?

And stupid question but how do they fair in wet weather(prone to that up in Scotland :))

Ryben

I like the fact, that even rallye drivers recommend these grips :)
I got mine approx. in year 2000 for a different bike and reused them on the Tenere. They are extremely durable. No ordinary rubber grip would handle such a long period of usage. I believe they are "Oxford foam grips".
No need for bar end weights. Those grips are awesome for lengthy rides. As glue I use Teroson Terokal 2444, specially dedicated for glueing foam rubber to metal. Once applied, I never had to worry again, no matter what rain and stuff. This kind of glue is easily available at least in Germany, and it proved kind of useful in my garage. Here is an old and quite outdated image showing my foam grips. Best grips available for the Tenere. Troublesaver.
As JMo says: Go for it!

Rybenuk 07-02-12 19:29

http://www.adventure-spec.com/defaul...oam-grips.html

these should do okay by the looks of it :)

Now all i need to do is figure out how to take off stock grips without destroying them......and put the new foam ones on neatly....and then source the KTM hand-guards and try to put them on too :)

Got to learn somewhere...

Ryben

fac191 07-02-12 20:23

i have these, they go over the stock grips . http://www.sportouring.com/gallery.p...ngeChoosen=615

flatboarder 08-02-12 08:55

Quote:

Originally Posted by Rybenuk (Post 167936)
Now all i need to do is figure out how to take off stock grips without destroying them......and put the new foam ones on neatly....and then source the KTM hand-guards and try to put them on too :)

Use long and thin hex allen key and brake cleaner spray. With allen key go into the grip from the inside (or from outer side if accessible). Spray brake cleaner into the gap. move allen key inside grip around handlebar as far as possible, add more brake cleaner spray eventually. Start turning grip on handlebar and finally pull off grip. This works even for rubber grips installed with grip glue without destroying them. Should be done within 30 sec per grip.

Phil

dave530 08-02-12 14:55

Quote:

Originally Posted by JMo (Post 167416)
Hi Dave - unless Yamaha have changed the front master cylinder on the later versions of the Tenere, then the BRC541 should fit straight on...

I'm sorry I don't have these levers any more so I can't take a photo to show you what they should look like, but it is possible that ASV have put the wrong lever in the box (it has been known!)- 5mm is way out. An easy way to tell is that basically the pivot area should be the same shape as your stock lever.

I would check that the Tenere master cylinders are still the same across all years (someone on here should be able to confirm) first, then perhaps take a photo of the pivot area on the one you have, and ask ASV to confirm they have sent the correct lever?


I'm sure you'll get it sorted, and they are worth it believe me x

Jenny xx

brc541 turned up today for tenere 660 brake lever, fits perfect, original one they sent me was right box part number with the wrong lever inside as jmo thought. why are women always right?

b374 29-05-12 10:41

ASV + KTM 990 handguards
 
Anybody tried the ASV levers Jenny recommended with KTM handguards?

Or does anybody know how the regular length ASV clutch lever compares to the stock lever in length? I had to file quite a bit out of the stock lever to make it fit nice under the handguard and chopping the nice ASV lever would not be ideal...

Gas_Up_Lets_Go 29-05-12 11:10

I have the ASV's with Barkbusters.

The levers are much shorter than stock, you can squeeze three fingers onto them, but two is comfortable.

b374 29-05-12 11:16

Do you have the short versions or the regular length versions?

Gas_Up_Lets_Go 29-05-12 11:46

Sorry, should have said, short as per JMo's post further up the thread


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