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  # 1  
Old 13-02-12, 08:46
pommie pommie is offline
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Xt engine

I'm after a engine from my 2004 xt660...mine has a damaged 3rd gear (4 pegs on back of gear are round instead of square) and i think it would be cheaper to put second hand engine....can't find any here in south australia so if anyone knows of a half decent complete engine,pm me or add details to here.

Alex

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  # 2  
Old 13-02-12, 09:31
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Kev Kev is offline
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It would be almost impossible to find one in Oz I looked for ages when I wanted to build a race motor.

http://www.ebay.co.uk/itm/aprilia-pegaso-650-strada-2005-onwards-yamaha-xt-660-gear-box-/280821526808?pt=UK_Motorcycle_Parts&hash=item4162447118

http://www.ebay.co.uk/itm/Yamaha-XT-660-XTX-660-XT660-Bj-09-XT660X-Motor-Engine-Lima-Lichtmaschine-TOP-/280823651968?pt=Motorrad_Kraftradteile&hash=item416264de80

http://www.ebay.co.uk/itm/XT-660-R-Bj-08-Motor-A45092-/150606916968?pt=Motorrad_Kraftradteile&hash=item2310df2d68
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 3  
Old 13-02-12, 11:41
pommie pommie is offline
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cheers kev the gear box parts look ok but why strip the engine and sell the parts and not as a complete unit? i wonder if it run at all? ive found a breakers in uk that have xt660 just waiting for reply..your links to the german units look ok but for exchange rate and the postage it would be cheaper to re-build mine

http://www.moto-breakers.gbr.cc/www.moto-breakers.gbr.cc/contact.php

alex
  # 4  
Old 13-02-12, 12:42
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Kev Kev is offline
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It would be cheaper to strip & rebuild, then to buy a second hand motor from over seas & pay import duty + shipping cost.

I would charge Oz $500 for a loose motor strip down & rebuild + the parts below, so find a local mechanic to do your motor at home.

So if you pull your motor out a Bike shop would charge around $800 to $1000 labour. + the below parts.

It took 5 min to get the below prices, if I look harder I am sure I could find the rest.

Head gasket

Base gasket
http://www.ebay.co.uk/itm/GENUINE-YAMAHA-CYLINDER-BASE-GASKET-XT660X-XT660R-/280772448415?pt=UK_Motorcycle_Parts&hash=item415f57909f

Clutch gasket
http://www.ebay.co.uk/itm/GENUINE-YAMAHA-GASKET-CLUTCH-COVER-XT660R-XT660X-/380341310263?pt=UK_Motorcycle_Parts&hash=item588e1bd337

Stator cover gasket
http://www.ebay.co.uk/itm/GENUINE-YAMAHA-GASKET-CRANKCASE-COVER-XT660R-XT660X-/280739613491?pt=UK_Motorcycle_Parts&hash=item415d628b33

A few gears

Sealant
http://www.ebay.co.uk/itm/YAMAHA-XT600-XTZ600-XT660-XTZ-XT-SILVER-GASKET-CEMENT-/270901116296?pt=UK_Motorcycle_Parts&hash=item3f12f6fd88

2X Exhaust gaskets
http://www.ebay.co.uk/itm/YAMAHA-XT660-XT-660-ALLOY-EXHAUST-GASKET-/400246641368?pt=UK_Motorcycle_Parts&hash=item5d308f12d8

Or a complete gasket set
http://www.ebay.co.uk/itm/Yamaha-XT-660-R-X-Z-Tenere-ATHENA-Motordichtsatz-Dichtsatz-Gasket-Set-/290664492935?pt=Motorrad_Kraftradteile&hash=item43acf42f87
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 5  
Old 15-10-14, 07:33
24Auhr 24Auhr is offline
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Hi Kev , where are you ? im in sydney and the xtx i just bought is in dire need of a strip down and service , the engine is very noisy is that quote of 500$ (or somewhere in that ballpark) still available ?
Quote:
Originally Posted by Kev View Post
It would be cheaper to strip & rebuild, then to buy a second hand motor from over seas & pay import duty + shipping cost.

I would charge Oz $500 for a loose motor strip down & rebuild + the parts below, so find a local mechanic to do your motor at home.

So if you pull your motor out a Bike shop would charge around $800 to $1000 labour. + the below parts.

It took 5 min to get the below prices, if I look harder I am sure I could find the rest.

Head gasket

Base gasket
http://www.ebay.co.uk/itm/GENUINE-YAMAHA-CYLINDER-BASE-GASKET-XT660X-XT660R-/280772448415?pt=UK_Motorcycle_Parts&hash=item415f57909f

Clutch gasket
http://www.ebay.co.uk/itm/GENUINE-YAMAHA-GASKET-CLUTCH-COVER-XT660R-XT660X-/380341310263?pt=UK_Motorcycle_Parts&hash=item588e1bd337

Stator cover gasket
http://www.ebay.co.uk/itm/GENUINE-YAMAHA-GASKET-CRANKCASE-COVER-XT660R-XT660X-/280739613491?pt=UK_Motorcycle_Parts&hash=item415d628b33

A few gears

Sealant
http://www.ebay.co.uk/itm/YAMAHA-XT600-XTZ600-XT660-XTZ-XT-SILVER-GASKET-CEMENT-/270901116296?pt=UK_Motorcycle_Parts&hash=item3f12f6fd88

2X Exhaust gaskets
http://www.ebay.co.uk/itm/YAMAHA-XT660-XT-660-ALLOY-EXHAUST-GASKET-/400246641368?pt=UK_Motorcycle_Parts&hash=item5d308f12d8

Or a complete gasket set
http://www.ebay.co.uk/itm/Yamaha-XT-660-R-X-Z-Tenere-ATHENA-Motordichtsatz-Dichtsatz-Gasket-Set-/290664492935?pt=Motorrad_Kraftradteile&hash=item43acf42f87
  # 6  
Old 15-10-14, 09:46
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Kev Kev is offline
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Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
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I am in Brisbane, due to my 60hrs work weeks these days I no longer have the time to work on other bikes besides my own.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 7  
Old 14-02-12, 04:20
pommie pommie is offline
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Posts: 259
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Cheers kev for finding that stuff i might do it my self I have the xt pdf manual on computer or do you want earn some money and do job for me if I get parts?

Alex

Sent from my X10i using Tapatalk
  # 8  
Old 14-02-12, 10:53
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Kev Kev is offline
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Join Date: May 2006
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No problem to do the motor for you, you got my fee, or you can have a go & ASK any question in the ASK KEV section.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 14-02-12 at 11:00.
  # 9  
Old 14-02-12, 12:20
pommie pommie is offline
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cheers kev will keep you in mind for build...but i might have a go at doing it myself. the only thing thats stopping me is the timing chain and how the piston + conrod comes out? i keeping thinking its like a car job head off, sump off, conron caps then push piston up though block!!! done many car engines but never bike i guess its the same but is smaller scale, think i will read the xt manual PDF file first before i open a carton of beer and get to work...

alex
  # 10  
Old 14-02-12, 12:27
Woottonboy Woottonboy is offline
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did you see this one???

http://www.manheim.com.au/dv/items/3...=SearchResults
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