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  # 1  
Old 14-07-16, 16:38
gingebailey gingebailey is offline
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Fork Spacer Mod

Hi,

Just wondering if anyone has a picture of the actual spacer as i can't find any pictures anywhere. Also the instructions seem to have disappeared as well so any help would be appreciated.

Cheers
  # 2  
Old 15-07-16, 09:57
Pleiades Pleiades is offline
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This should help if you want to make some:

http://www.xt660.com/showpost.php?p=202155&postcount=49

...and here's a photo:

  # 3  
Old 15-07-16, 10:29
gingebailey gingebailey is offline
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Cheers for the photo. I am still not sure where the spacer goes. Also is it made from stainless steel.
  # 4  
Old 15-07-16, 10:41
Pleiades Pleiades is offline
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The spacers sit on top of the fork spring, between spring and cap. Kev's (and those in the photo) were made out of aluminium, but the can be made from mild steel, stainless or acetal (tough chemical resistant plastic) tubing quite successfully. In fact acetal tubing is the easiest to work with for the DIYer as you don't need access to any specialist tooling. It's cheap too. I have always used this material to make spacers and stand offs.

36mm OD x 20mm ID off the shelf acetal works perfectly for XT spacers:

https://www.metals4u.co.uk/plastic/acetal-tube/36mm-od-20mm-id-natural/p2033

You can get four spacers made out of a 100mm length for less than five quid.
  # 5  
Old 15-07-16, 11:13
Petenz Petenz is offline
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I found they made the forks very harsh for my weight "80kg"
on the dirt...
But it had a lot less wollow on the seal in the corners...


...
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Harley Davidson..
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  # 6  
Old 25-09-16, 09:50
nikroc nikroc is offline
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im planning on making some spacers and thought id change the fork oil too.is it possible to drain the fork oil without taking the fork out and turning it upside down?..
  # 7  
Old 15-12-17, 22:16
beef beef is offline
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Quote:
Originally Posted by Pleiades View Post
The spacers sit on top of the fork spring, between spring and cap. Kev's (and those in the photo) were made out of aluminium, but the can be made from mild steel, stainless or acetal (tough chemical resistant plastic) tubing quite successfully. In fact acetal tubing is the easiest to work with for the DIYer as you don't need access to any specialist tooling. It's cheap too. I have always used this material to make spacers and stand offs.

36mm OD x 20mm ID off the shelf acetal works perfectly for XT spacers:

https://www.metals4u.co.uk/plastic/a...-natural/p2033

You can get four spacers made out of a 100mm length for less than five quid.

Would these acetal spacers be safe and take weights of riders upto 110 KG?
not that i am giving away my weight, lol
  # 8  
Old 15-12-17, 23:57
nikroc nikroc is offline
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Yup!!
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