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XT660Z T�n�r� Tech Section Tyres, Mods, Luggage & Long distance preparation

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  # 1  
Old 31-01-11, 19:31
veetwo veetwo is offline
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Join Date: Nov 2008
Location: Stockholm
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Rear suspension relay arm broken. Where to buy new?

Hello everyone. First, l would like to introduce myself. Mike here, living in Sweden. I have a 2008 Tenere (white) which I really like. I have a few mods and am adding a few more things over the cold winter...

One of the items I am adding is a new Wilbers shock for the rear. Yesterday I took out the stock shock and was surprised to discover that the rear relay arm (aluminum link that connects the shock, the bike frame, and the dog bones) was seriously damaged. The eye of the arm that attaches to the frame is now quite oval instead of round! The needle bearing and seals have of course taken this new shape as well, and understandably the collar that goes through this hole does not want to rotate. Also notable is that above the "stretched" eye is a tiny stress crack that runs all the way across it. Definitely toast.

I can see no damage to the arm other than the fine peppering on the bottom due to gravel. The rest of the rear looks ok (shock, mounts, dog bones, swing arm, rear wheel). I don't recall any big hits that could have done this... I did buy the bike used with 1000km on it, so perhaps the PO did it, but it really was like new...not sure he could have ridden it hard enough to do this.

Anyway, looks like I need to find another (and bearings/seals to go in it). Does anyone have a suggestion of where I might find a used unit or where I might find an online place to order with better prices (perhaps in the UK or mainland Europe)? Things seem to always have quite a premium added here in Sweden.

Also, is there a good way to remove the needle bearings, especially the first of the two in each pivot position? I think the second one can be pressed out pretty easy without damage, but that first looks tough. I don't think I'll find a puller to fit in there. Was thinking I'd try a slide-hammer...

Thanks in advance!
Mike
  # 2  
Old 31-01-11, 20:18
minkyhead minkyhead is offline
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Join Date: Nov 2010
Location: ormskirk
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thres a 1100 mile old tenere being broken now on e bay
maby e mail the breaker and ask ..

gwbikespares@gmail.com

gw motors

Ian Pugh1 - 8 Manchester Road
Swindon
Wiltshire
SN1 2AB
United Kingdom
  # 3  
Old 31-01-11, 23:26
fridolin fridolin is offline
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Join Date: Sep 2008
Location: Wuerzburg
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Hi Veetwo,
maybe this helps: http://www.teile-katalog.com
It's a german dealer, where you can access/order the yamaha spare parts.

Marcus
  # 4  
Old 01-02-11, 10:43
veetwo veetwo is offline
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Location: Stockholm
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Thanks!

Ok, thanks guys. I will try the used route first and if no luck will have to go new.
Best regards,
Mike
  # 5  
Old 01-02-11, 12:14
Erik Nilsson Erik Nilsson is offline
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Join Date: Mar 2010
Location: K�ping, Sweden
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Quote:
Originally Posted by veetwo View Post
Ok, thanks guys. I will try the used route first and if no luck will have to go new.
Best regards,
Mike
Nice to see another swede here!

I recently posted some tips for the tenere in a couple of swedish forums (linked to a swedish webshop)

Here you can read it:
http://forum.soe.se/showpost.php?p=487136&postcount=152

OT: If you have driven some nice gravel roads in S�rmland and have some road suggestions to share I'd appreciate it since I'm going to try to get some gravel-activities going in SMC-s�dermanland.
  # 6  
Old 01-02-11, 21:55
veetwo veetwo is offline
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Join Date: Nov 2008
Location: Stockholm
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Quote:
Originally Posted by Erik Nilsson View Post
Nice to see another swede here!

I recently posted some tips for the tenere in a couple of swedish forums (linked to a swedish webshop)

Here you can read it:
http://forum.soe.se/showpost.php?p=487136&postcount=152

OT: If you have driven some nice gravel roads in S�rmland and have some road suggestions to share I'd appreciate it since I'm going to try to get some gravel-activities going in SMC-s�dermanland.

Hej Erik!

Thanks for the links! I didn't get a hit on Lelles website with the part number I need (11D-F217A-00), but will call them tomorrow. I found that Off The Road can get it as well, so perhaps I'll go that route since I was going to order some stuff from them anyway.

I haven't done much riding in S�dermanland yet, but would really like to. I have had the Ten to GrusBus in Hagfors, and that was a lot of fun.

Tack!
Mike
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