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  # 1  
Old 07-07-10, 09:05
weeksy weeksy is offline
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Supporting the front end for getting forks out

Lads,

What are you using for the front end ?

Got a paddock stand for the rear and need the forks out for new springs.

Most importantly, where are you jacking to ? piece of wood under the headers ? or sump ?
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  # 2  
Old 07-07-10, 09:26
two wheels 03 two wheels 03 is offline
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Block of wood under the sump than the jack, as you lift though make sure the wheels on the jack are free to creep a bit.
  # 3  
Old 07-07-10, 09:48
weeksy weeksy is offline
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I was wondering if there was enough room between the headers. I guess your answer means there is

thanks matey.
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  # 4  
Old 07-07-10, 11:39
weeksy weeksy is offline
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Hmmmm can't say that's going well. Using a car scissor jack and it's either trying to slide on the paddock stand or pushing the whole of the bike up, not the front end.

Have to wait till i get a trolley jack on it i think.
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Old 07-07-10, 12:56
Denny Denny is offline
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I've not worked on forks myself, but wouldn't it be easier to get the front up without the rear paddock stand & have something hold/weigh the back down while jacking up?
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Old 07-07-10, 13:10
weeksy weeksy is offline
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Quote:
Originally Posted by Denny View Post
I've not worked on forks myself, but wouldn't it be easier to get the front up without the rear paddock stand & have something hold/weigh the back down while jacking up?

That may be the only option, however due to location and tie down points that may not be possible.

Springs have just arrived in the post too
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Old 02-08-10, 07:38
Lahami Lahami is offline
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Front Forks

Can anyone help with the end size of the Damper rod tool # 90890-01326 ? inorder to seperate the inner fork tube from the outer. peering down the tube dosen't give any indercation. Thankyou Cheers Lahami
  # 8  
Old 02-08-10, 08:52
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Kev Kev is offline
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Use a air gun on the bottom bolt with the spring still intact & it will come apart. I have done this many times.

Sorry I do not know the size.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 9  
Old 02-08-10, 11:13
dazmatic dazmatic is offline
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I was told by an old bike mechanic, if you need to seperate the 2 fork legs but can't get anything on the head of the bolt on the inside, to use a broom handle and hammer it in!

It works too! When I did the fork seals on my old Honda CG, I needed to pull them apart so I just got an old broom handle, hammered into the head of the nut at the bottom and it come apart.

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CCC Stainless Rounds, Stage 1 DNA, Stage 2 DNA, PCV With Custom Autotune Map, PCV AutoTune, Home made O2 eliminator, Self machined Fork Spacers, DIY Autotune Switch.
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